Client Overview :2. Muyang Group (FAMSUN)
Muyang Group, which officially launched its globalized brand identity FAMSUN in 2014, is a world-leading integrated solutions provider in the agro-business sector. Headquartered in Yangzhou, Jiangsu Province, China, the company specializes in grain milling, feed manufacturing, grain storage, logistics, steel structure construction, and industrial automation. As an industry pioneer, FAMSUN delivers high-quality EPC (Engineering, Procurement, and Construction) turnkey projects to clients in over 140 countries and regions. To support the heavy-duty manufacturing and long-term anti-corrosion requirements of its agricultural machinery and large-scale structural steel components, the company requires highly automated, robust, and precision-engineered surface treatment facilities.
Turnkey EPC Project Execution & Technical Specifications
In 2019, Resense successfully executed the complete EPC (Engineering, Procurement, and Construction) turnkey contract for the design, equipment supply, installation, and commissioning of a high-performance batch hot-dip galvanizing production line for Muyang Group (FAMSUN).
Built as a fully integrated turnkey plant, the project incorporates advanced material handling logistics, full-process automation, and digital information systems to achieve high throughput, strict safety standards, and optimal resource efficiency.
1. Key Technical Parameters & System Configuration
The production line was engineered to handle structural steel components with demanding geometry and weight constraints. The core specifications include:
Galvanizing Bath Dimensions: 9.5 m × 2.0 m × 2.8 m
Production Cadence: 10 Dips / Hour
System Lifting Capacity: 2 × 5 Tons (Heavy-duty handling capability)
Material Handling Crane Fleet:
Pickling Electric Hoists: 4 Units (Acid-resistant configurations for pretreatment)
Galvanized Electric Hoists: 6 Units (High-temperature and precision-controlled for the dipping zone)
Advanced Technical Highlights & Engineering Integration
Underground Circular Monorail System :To optimize plant layout, maximize floor space, and guarantee a seamless, continuous material flow, Resense engineered an advanced underground circular handling track. This compact closed-loop system drives the efficient circulation of jigs and workpieces between loading, chemical pretreatment, and post-galvanizing zones, minimizing transit times and eliminating process bottlenecks.
Process Automation :The plant features highly automated crane scheduling and synchronized process control. The integration of 4 pre-treatment and 6 dipping hoists is fully coordinated to manage the 10 dips/hour high-frequency cadence. Precise dipping, dwelling, and extraction speeds are regulated automatically to ensure uniform zinc coating thickness and reduce zinc consumption.
Informatization & Intelligent Control :The line is integrated with a digital information management system that provides real-time monitoring of process parameters, production logging, and equipment diagnostic tracking. Temperature control profiles for the galvanizing furnace, acid concentration metrics, and cycle times are captured digitally, enabling data-driven quality tracking and operational transparency.
3. Project Impact
Delivered and fully operational since 2019, this production line stands as a high-efficiency manufacturing asset for the client. By combining a 9.5-meter deep bath configuration with automated underground logistics, the facility reliably supports the heavy-duty anti-corrosion processing demands required for premium agricultural and industrial equipment manufacturing.
